2009 Spring Symposium

 
Stu­art Soled
Exxon Mobil Research and Engi­neer­ing Co.
Annan­dale, NJ 08801 USA

Abstract — With the resur­gent inter­est in Fis­ch­er-Trop­sch catal­y­sis, it is impor­tant to under­stand any cat­a­lyst changes that can occur dur­ing the syn­the­sis. In this pre­sen­ta­tion we report on three intrin­sic modes of deac­ti­va­tion that have been observed in stud­ies of exper­i­men­tal sup­port­ed Co cat­a­lysts. These include reversible sur­face oxi­da­tion, irre­versible mixed met­al oxide for­ma­tion, and cobalt par­ti­cle growth. Tech­niques to mon­i­tor these changes are pre­sent­ed as well as some hypothe­ses regard­ing the mech­a­nisms that are respon­si­ble for them.

Speaker’s Biog­ra­phy — Stu Soled received his Ph.D in chem­istry focused pri­mar­i­ly on x-ray crys­tal­log­ra­phy from Brown Uni­ver­si­ty in 1973. He then did 4 year of post-doc­tor­al work in sol­id state chem­istry both at Brown Uni­ver­si­ty and in France, focus­ing on the syn­the­sis and char­ac­ter­i­za­tion of nov­el oxide and sul­fide mate­ri­als. He has been at Exxon’s Cor­po­rate Research Labs for more than 28 years. His research inter­ests lie in the syn­the­sis, char­ac­ter­i­za­tion and eval­u­a­tion of nov­el cat­alyt­ic mate­ri­als. He has worked exten­sive­ly on Fis­ch­er-Trop­sch chem­istry, sol­id acid and met­al catal­y­sis, and hydrotreat­ing. He is the coau­thor of more than 70 pub­li­ca­tions and 80 U.S. patents. He is cred­it­ed with the dis­cov­ery of the Neb­u­la cat­a­lyst and has worked on a joint Exxon­Mo­bil-Albe­mar­le team to bring it to com­mer­cial real­i­ty. Neb­u­la has been pro­duc­ing low sul­fur diesel fuels in over a dozen refin­ery units world­wide. He is the recip­i­ent of the New York Catal­y­sis Soci­ety Excel­lence in Catal­y­sis Award, the North Amer­i­can Catal­y­sis Soci­ety Frank Cia­pet­ta Lec­ture­ship Award, the Amer­i­can Chem­i­cal Soci­ety North­east Divi­sion Indus­tri­al Inno­va­tion Award and the ACS Heroes in Chem­istry Award.

2009 Spring Symposium

 
Robert Schlögl
Fritz-Haber-Insti­tut der Max-Planck-Gesellschaft
Berlin, Ger­many

Abstract — The acti­va­tion of dioxy­gen into a selec­tive oxi­diz­ing species and the require­ment of acti­vat­ing C-H bonds lead to con­flict­ing struc­tures of active sites. Mate­r­i­al solu­tion of met­als and oxide sys­tems will be dis­cussed for the increas­ing­ly demand­ing cas­es of oxi­da­tion of methanol, eth­yl­ene and propane.

Speaker’s Biog­ra­phy — Robert Schlögl stud­ied chem­istry and com­plet­ed his PhD on graphite inter­ca­la­tion com­pounds at the Lud­wig Max­i­m­il­ians Uni­ver­si­ty in Munich (1982). After post­doc­tor­al stays at Cam­bridge and Basle he car­ried out his habil­i­ta­tion under the super­vi­sion of Pro­fes­sor Ertl at Fritz Haber Insti­tute in Berlin (1989). Lat­er he accept­ed the call for a Full Pro­fes­sor­ship of Inor­gan­ic Chem­istry at Frank­furt Uni­ver­si­ty. In 1994 he was appoint­ed his cur­rent posi­tion as Direc­tor at the Fritz Haber Insti­tute of the Max Planck Soci­ety in Berlin. His research activ­i­ties range from inter­fa­cial reac­tions of inor­gan­ic solids, het­ero­ge­neous catal­y­sis, spec­troscopy of sur­faces dur­ing chem­i­cal reac­tions, sol­id state reac­tions, acid-base chem­istry on sur­faces, car­bon chem­istry, chem­istry of oxide sys­tems to clus­ter chem­istry. Spe­cif­ic focus is on the inves­ti­ga­tion of het­ero­ge­neous cat­a­lysts based upon inor­gan­ic solids with the aim to bridge exper­i­men­tal­ly the gap between sur­face sci­ence and chem­i­cal engi­neer­ing in the field of oxi­da­tion catal­y­sis. He is author of about 500 pub­li­ca­tions and reg­is­tered inven­tor of more than 20 patent fam­i­lies. He is a Fel­low of the Roy­al Soci­ety of Chem­istry and mem­ber of numer­ous inter­na­tion­al orga­ni­za­tions. His research activ­i­ties have been rec­og­nized with sev­er­al inter­na­tion­al awards.

2008 Spring Symposium

 
Dion G. Vla­chos
Depart­ment of Chem­i­cal Engi­neer­ing
Cen­ter for Cat­alyt­ic Sci­ence and Tech­nol­o­gy (CCST)
Uni­ver­si­ty of Delaware
Newark, DE 19716–3110

Abstract — Future portable and dis­trib­uted ener­gy pro­duc­tion will hap­pen at much small­er­scales than the tra­di­tion­al econ­o­my of scales encoun­tered in oil and petro­chem­i­calin­dus­try. Reac­tors have to be much more com­pact and effi­cient and cat­a­lysts more active­and selec­tive. In this talk, three process­es of small­er scale hydro­gen pro­duc­tion will bep­re­sent­ed. The first is ammo­nia decom­po­si­tion on Ru.

Ammo­nia has one of the largest gravi­met­ric hydro­gen stor­age capac­i­ties and is an excel­lent COx-free fuel. We willd­is­cuss the chem­istry on Ru, the effect of par­ti­cle size and shape on activ­i­ty, and meth­od­sto find opti­mal cat­a­lysts. The oth­er process­es are par­tial oxi­da­tion and steam reform­ing ofmethane on Rh, a pro­to­type exam­ple of hydro­car­bon or bio­mass to syn­gas con­ver­sion­with inher­ent­ly more com­plex chem­istry. Steam reform­ing of methane to syn­gas has been­tra­di­tion­al­ly thought to be very slow and unsuit­able for onboard appli­ca­tion. We showthat all these process­es can run at sub­mil­lisec­ond con­tact times. The debate about directand indi­rect path­ways of par­tial oxi­da­tion is resolved by study­ing the under­ly­ing reac­tion­mech­a­nisms via mul­ti­scale mod­el­ing and com­par­i­son to micro­probe mass spec­ex­per­i­men­tal data.

Speaker’s Biog­ra­phy — Dr. Vla­chos is Pro­fes­sor at the Depart­ment of Chem­i­cal Engi­neer­ing atthe Uni­ver­si­ty of Delaware. He is cur­rent­ly the Drec­tor of the Cen­ter for Cat­alyt­ic­Science and Tech­nol­o­gy. His main research thrust is mul­ti­scale mod­el­ing and sim­u­la­tion­a­long with their appli­ca­tion to catal­y­sis and portable micro­chem­i­cal devices for pow­er­gen­er­a­tion, reform­ing of renew­ables and alter­na­tive fuels, cat­a­lyst informatics,microreactors, and process inten­si­fi­ca­tion.

2008 Spring Symposium

 
Charles H.F. Peden, Ja Hun Kwak, Jian Zhi Hu, Do Heui Kim, and János Szanyi
Insti­tute for Inter­fa­cial Catal­y­sis
Pacif­ic North­west Nation­al Lab­o­ra­to­ry
Rich­land, Wash­ing­ton 99352, USA

Abstract — γ-alu­mi­na, one of the metastable ‘tran­si­tion’ alu­mi­na struc­tur­al poly­morphs, is an impor­tant cat­alyt­ic mate­r­i­al both as an active phase and as a sup­port for oth­er cat­alyt­i­cal­ly active phas­es. As such, the bulk and sur­face struc­ture of γ-alu­mi­na, and its for­ma­tion and ther­mal sta­bil­i­ty con­tin­ue to be the sub­ject of a con­sid­er­able amount of research. How­ev­er, due to the low crys­tallini­ty and very fine par­ti­cle size of γ-alu­mi­na, it is very dif­fi­cult to apply well-estab­lished ana­lyt­i­cal tech­niques for deter­min­ing its sur­face struc­tures.

Of par­tic­u­lar impor­tance for under­stand­ing the cat­alyt­ic prop­er­ties of γ-alu­mi­na, relat­ing its sur­face struc­ture to the ori­gin of Lewis acid­i­ty has been of con­sid­er­able inter­est and has been stud­ied by sol­id state NMR and FTIR spec­tro­scopies, and most recent­ly by the­o­ret­i­cal cal­cu­la­tions. In this pre­sen­ta­tion, we report the first use of very high field (21.1T) NMR to iden­ti­fy and quan­ti­fy sur­face Al species thought to be respon­si­ble for impart­ing Lewis acid­i­ty to the γ-Al₂O₃ sur­face. In par­tic­u­lar, a peak in the NMR spec­trum at ~23 ppm with rel­a­tive­ly low inten­si­ty, can be assigned to 5-coor­di­nat­ed Al³⁺ ions, and can be clear­ly dis­tin­guished from the two oth­er peaks rep­re­sent­ing Al³⁺ ions in tetra-, and octa­he­dral coor­di­na­tion sites. Spin-lat­tice ²⁷Al relax­ation time mea­sure­ments clear­ly show that these pen­ta-coor­di­nat­ed Al³⁺ sites are locat­ed on the sur­face of the γ-alu­mi­na sup­port. Fur­ther­more, we report the first obser­va­tion of pref­er­en­tial anchor­ing of an impreg­nat­ed cat­alyt­ic phase onto these pen­ta­co­or­di­nat­ed Al³⁺ sites by not­ing that BaO and Pt depo­si­tion onto this γ-alu­mi­na sam­ple results in the loss of inten­si­ty of the 23 ppm peak lin­ear­ly pro­por­tion­al to the amount of cat­alyt­ic phase deposit­ed. Final­ly, our recent results also sug­gest an impor­tant role for these sites in deter­min­ing the ther­mal sta­bil­i­ty of the γ-Al₂O₃ phase dur­ing high tem­per­a­ture cal­ci­na­tion.

Speaker’s Biog­ra­phy — Dr. Peden is Inter­im Direc­tor of the Insti­tute for Inter­fa­cial Catal­y­sis at Pacif­ic North­west Nation­al Lab­o­ra­to­ry (PNNL). He is also a Lab­o­ra­to­ry Fel­low and man­ages 8 sci­en­tif­ic staff with­in the Chem­i­cal Sci­ences Divi­sion at PNNL. Dr. Peden’s main research inter­ests are in the sur­face and inter­fa­cial chem­istry of inor­gan­ic solids; in par­tic­u­lar, the het­ero­ge­neous cat­alyt­ic chem­istry of met­als and oxides (reac­tion mech­a­nisms, mate­ri­als).

2008 Spring Symposium

 
Ray­mond J. Gorte
Chem­i­cal & Bio­mol­e­c­u­lar Engi­neer­ing
Uni­ver­si­ty of Penn­syl­va­nia
Philadel­phia, PA

Abstract — Elec­trodes are being devel­oped for Sol­id Oxide Elec­trolyz­ers (SOE), espe­cial­lythose that could be used for Nat­ur­al-Gas Assist­ed Steam Elec­trol­y­sis (NGASE). NGASErequires elec­trodes that exhib­it sta­ble per­for­mance in dry methane, with lowover­po­ten­tials, and allow oper­a­tion at high tem­per­a­tures. A vari­ety of nov­el air and fuel­elec­trodes have been devel­oped and test­ed for SOE and NGASE devices.

In all cas­es, the­elec­trodes are made by addi­tion of the active, elec­trode com­po­nents into porous yttri­asta­bi­lizedzir­co­nia (YSZ) lay­ers that had been pre-sin­tered with the YSZ elec­trolyte. Air­elec­trodes based on Sr-doped LaFeO₃ (LSF) have been shown to exhib­it supe­ri­or­per­for­mance to more tra­di­tion­al LSM-based elec­trodes but can deac­ti­vate after long time­sor high tem­per­a­tures, appar­ent­ly due to sin­ter­ing of the LSF. Cu-based elec­trodes were­found to exhib­it poor ther­mal sta­bil­i­ty above 1073 K due to sin­ter­ing of Cu, but Cu-Coelec­trodes pre­pared by Co elec­trode­po­si­tion onto the Cu com­pos­ite had sig­nif­i­cant­ly­im­proved per­for­mance. It was shown that a Cu mono­lay­er forms at the Co sur­face after­heat­ing in H2 due to free-ener­gy con­sid­er­a­tions, so that the Cu-Co elec­trodes exhib­it thether­mal sta­bil­i­ty of Co and the chem­i­cal sta­bil­i­ty of Cu. Final­ly, a nov­el, all-ceram­ic­elec­trode was devel­oped for use in fuel envi­ron­ments. The ceram­ic elec­trode con­sists of athin func­tion­al lay­er opti­mized for cat­alyt­ic activ­i­ty with a thick­er con­duc­tion lay­er.

Speaker’s Biog­ra­phy — Dr. Gorte is the Rus­sell Pearce and Eliz­a­beth Crim­i­an Heuer Pro­fes­so­rof Chem­i­cal & Bio­mol­e­c­u­lar Engi­neer­ing, with a sec­ondary appoint­ment in Mate­ri­als­S­cience & Engi­neer­ing, at Uni­ver­si­ty of Penn­syl­va­nia. His cur­rent research inter­ests arein ceria-based cat­a­lysts and sol­id-oxide fuel cells.

2008 Spring Symposium

 
Andy Walk­er
HDD Glob­al Tech­nol­o­gy Direc­tor
John­son Matthey
Wayne, PA

Abstract — The role and require­ments of Diesel emis­sion con­trol sys­tems have changed­sub­stan­tial­ly since the intro­duc­tion of the ear­ly Diesel Oxi­da­tion Cat­a­lysts (DOC) tocon­trol car­bon monox­ide (CO) and hydro­car­bon (HC) emis­sions from light duty Die­selve­hi­cles. Since then, emis­sions leg­is­la­tion has tight­ened sig­nif­i­cant­ly around the world,driving the devel­op­ment and imple­men­ta­tion of com­plex sys­tems to con­trol emis­sions ofPar­tic­u­late Mat­ter (PM) and nitro­gen oxides (NOx), as well as CO and HC. This­p­re­sen­ta­tion pro­vides an overview of the sys­tems cur­rent­ly being used to meet today∍sDiesel leg­is­la­tion, and looks ahead to the cat­a­lyst sys­tems that will be used to meet­fu­ture, incom­ing reg­u­la­tions.

An overview will be giv­en of the require­ments and capa­bil­i­ties of the cur­rent­DOC plus Diesel Par­tic­u­late Fil­ter (DPF) sys­tems being used to con­trol CO, HC and PMe­mis­sions with very high effi­cien­cy. The chal­lenges that these sys­tems face, and the­ways in which these chal­lenges have been over­come will be out­lined. The futuredi­rec­tion of this tech­nol­o­gy will be dis­cussed.

Some of the main chal­lenges cur­rent­ly fac­ing the catalyst/engine com­mu­ni­tyre­late to the con­trol of NOx emis­sions from Diesel engines. Reduc­ing NOx (to nitrogen)under the high­ly oxi­diz­ing con­di­tions preva­lent in the Diesel exhaust is extreme­ly­chal­leng­ing, but two approach­es have already been suc­cess­ful­ly intro­duced into largescale series pro­duc­tion.

NOx Adsor­ber Cat­a­lysts (NAC) oper­ate by stor­ing NOx under oxi­diz­ing­con­di­tions, and then reduc­ing this NOx dur­ing the peri­od­ic, short-term reduc­ing eventscre­at­ed by run­ning the engine under fuel-rich con­di­tions. An overview of the oper­at­ing­prin­ci­ples, capa­bil­i­ties and future chal­lenges in the NAC area will be giv­en.

Selec­tive Cat­alyt­ic Reduc­tion (SCR) sys­tems oper­ate by using ammo­nia to react­s­e­lec­tive­ly with the NOx under oxi­diz­ing con­di­tions. SCR sys­tems are already in use onheavy duty Diesel vehi­cles in Europe, and are start­ing to be intro­duced into the NorthAmer­i­can mar­ket. The per­for­mance capa­bil­i­ties and future chal­lenges fac­ing SCR­cat­a­lyst tech­nol­o­gy will be dis­cussed. Some alter­na­tive NOx con­trol approach­es are alsobe­ing con­sid­ered, and a brief overview of the most promis­ing will be giv­en.

The increas­ing­ly strin­gent leg­is­la­tion requires simul­ta­ne­ous very high con­ver­sion­sof all four reg­u­lat­ed pol­lu­tants. This can be achieved by com­bin­ing DPF and NOx­con­trol sys­tems. The con­fig­u­ra­tions being used to pro­vide the nec­es­sary emis­sion­scon­trol are pre­sent­ed, and the future direc­tion of Diesel emis­sion con­trol will be dis­cussed.

Speaker’s Biog­ra­phy — Dr. Walk­er is Heavy Duty diesel Glob­al Tech­nol­o­gy Direc­tor at John­son Matthey, Emis­sion Con­trol Tech­nolo­gies. He is lead­ing the devel­op­ment of JM prod­ucts for the glob­al on-road and non-road HDD mar­kets.

2008 Spring Symposium

 
Mosha Zhao¹, D. Li², J. Gar­ra², D. A. Bon­nell², J. M. Vohs^1
1Depart­ment of Chem­i­cal and Bio­mol­e­c­u­lar Engi­neer­ing
²Depart­ment of Mate­ri­als Sci­ence and Engi­neer­ing
Uni­ver­si­ty of Penn­syl­va­nia
Philadel­phia, PA 19104

Abstract — The abil­i­ty to manip­u­late the ori­en­ta­tion of the dipoles in fer­ro­elec­tric ceram­ic­sh­olds promise as a method to tai­lor the sur­face reac­tiv­i­ty of these mate­ri­als for speci­f­i­cap­pli­ca­tions. While over the last 50 years mul­ti­ple stud­ies have sug­gest­ed that the ori­en­ta­tionof fer­ro­elec­tric domains may affect the ener­get­ics of adsorp­tion on fer­ro­elec­tric oxides,definitive evi­dence is still lack­ing. In this talk we will present the first unam­bigu­ousob­ser­va­tions of dif­fer­ences in the ener­get­ics of adsorp­tion on fer­ro­elec­tric domains forad­sorp­tion of methanol and ethanol on bar­i­um titanate. Domain-depen­dent stick­ing­co­ef­fi­cients are observed and indi­cate that the fer­ro­elec­tric ori­en­ta­tion alters the strength ofthe inter­ac­tion of adsorbed species with the sur­face. Addi­tion­al­ly, in ethanol TPD thedes­orp­tion peak shapes and the rel­a­tive prod­uct yields were found to be polar­iza­tion­de­pen­dent sug­gest­ing that fer­ro­elec­tric polar­iza­tion may also affect the intrin­sic reac­tiv­i­ty­of the sur­face.

Speaker’s Biog­ra­phy — Mosha Zhao is cur­rent­ly a PhD can­di­date of chem­i­cal and bio­mol­e­c­u­larengi­neer­ing in School of Engi­neer­ing and Applied Sci­ence (SEAS), Uni­ver­si­ty ofPenn­syl­va­nia. She is cur­rent­ly study­ing the fer­ro­elec­tric polar­iza­tion on sur­face reac­tion­ad­vised by Dr. John Vohs. She is the win­ner of the Catal­y­sis Club of Philadel­phia 2007student poster com­pe­ti­tion.