John N. Armor
GlobalCatalysis.com
Orefield, PA, USA
Abstract — Energy is one of the biggest businesses in the world, and catalysis plays a big part in making this happen. For 2010, the projected market for catalysts for energy and environmental segments exceeded $16. billion (Bharat Book Bureau, June 2010). This presentation will describe the importance of understanding how current and future energy needs and usage fit intimately into catalysis and chemistry. Energy needs and consumption impact economies worldwide, global environmental concerns, and also the chemical industry. Catalysis plays a pivotal role in creating new, more efficient routes to chemicals and adding flexibility to our spectrum of energy sources, energy carriers, and energy conversion/production, while offering a greener more sustainable solution to future energy demands. Thus, catalysis is fundamental to generating current and future energy solutions, and new energy efficient systems. Catalysis has and will continue to play a key role in the generation of environmentally friendly, sustainable, and cleaner sources of energy. The presentation will look anew at global energy supplies and focus on the components and the increasing role of natural gas (relative to petroleum and coal), renewables, gas purification, and how all this provides multiple opportunities for catalysis, especially with regard to environmental concerns. What is impressive is the past and projected growth of the world’s demand for energy. Over the last 30 years, all of the major fuel options have shown modest growth, but these growth rates are projected to increase significantly over the next 20 years. World energy demand is expect to expand by almost 45% between 2010 and 2030. It is clear that this demand is driven not only by sustained growth in the US and Europe, but by rapid growth in China, India, and other parts of Asia. The key is that demand will remain tight and very susceptible to unpredictable events which can create havoc in the commodities markets. When coupled with increasing populations and people’s natural quest to improve lifestyles, the price of oil (and energy) is projected to only go higher and higher. The demands on energy supply will continue to push nations to retrieve dirtier sources of oil (oil shale and tar sands) and impure natural gas. Those market forces and environmental pressures, through tougher emissions controls and purification standards, will continue to drive continuing growth in catalysts as well as purification methods and materials.
Speaker’s Biography — John N. Armor, PhD, has operated his own international catalysis consulting company, GlobalCatalysis.com L.L.C., since retiring from Air Products, Inc in 2004 (after 19 years). Before serving as the leader of the Catalysis Research Center at Air Products, he was a group leader at Allied Chemical (11 years), and an Assistant Professor of Chemistry at Boston University (4 years). He is a past President of the North American Catalysis Society (2001 2009) and actively involved in other professional organizations, served as an editor of Applied Catalysis and CATTECH, and also has served on several editorial boards. He has published over 125 articles in catalysis and been a co inventor on over 50 US patents, and he has been internationally recognized by several prestigious awards (including the Houdry and Murphree Awards and the Excellence in Catalysis Award of the Philadelphia Catalysis Club).
Tag Archives: Symposium
Zeolite UFI and BEA in Alkylation and Trans-Alkylation Reactions
Deng-Yang Jan
UOP-LLC-A Honeywell Company
© 2011 UOP LLC, All Rights Reserved
Abstract — UZM-5 (UFI framework type) has 2-dimensional, channel system connecting alpha cages through 8-MR pores with no connectivity along the [001] axis. The active sites within the microporous structure are not readily accessible to aromatic molecules. However, UZM-5 (UFI) based catalysts is shown to be effective in the alkylation of benzene with light olefin under the liquid phase test condition. The good catalytic performance suggests that there are abundant active sites external to the microporous structure of UZM-5 and is consistent with structural characterization using DIFFax and HR-TEM. In contrast the disproportionation and trans-alkylation reaction of alkylbenzene over zeolite beta (BEA) is carried out by acid sites in zeolite micropores and is sensitive to acidity irrespective of the varying morphologies achieved by various synthesis approaches. As shown by the EB disproportionation reaction in vapor phase and acidity measurement by FTIR, the maximal activity coincides with maximal acidity. Furthermore, the activity of the catalyst in liquid phase trans-alkylation of di-isopropylbenzene with benzene is shown to require both framework and non-framework aluminum to achieve maximal reactivity.
Speaker’s Biography — Deng-Yang Jan has been working in catalyst and product development at UOP-Honeywell since 1986. He received his Ph. D. in Inorganic Chemistry from The Ohio State University in 1985.
Reducibility of Cobalt Supported on SBA-15 and Zirconia for Fischer-Tropsch Synthesis
Kevin Bakhmutsky1, Noah Wieder1, Thomas Baldassare2, Michael A. Smith2 and Raymond J. Gorte1
1Department of Chemical and Biomolecular Engineering University of Pennsylvania
2Department of Chemical Engineering Villanova University
Abstract — High demand for petroleum and the rising costs of the crude oil feedstock have spurred a great deal of interest in the conversion of natural gas into liquid fuels via the gas-to-liquids (GTL) process.
As a key step in the process, the Fischer-Tropsch synthesis (FTS) converts syngas (CO and H2) to produce hydrocarbons. Cobalt catalysts are preferentially used in the low temperature Fischer-Tropsch synthesis because of their high activity, paraffin selectivity and relative resistance to oxidation [1,2]. However, studies have shown that dispersed cobalt on catalyst supports tends to deactivate into stable cobalt (II) oxide or irreducible cobalt support mixed compounds [3–5]. This decrease of active cobalt metal sites has primarily been attributed to oxidation by water. Thermodynamic data for bulk cobalt suggests otherwise, as oxidation of cobalt at FTS operating conditions would not be expected. Coulometric titration was used to examine redox characteristics of cobalt supported on mesoporous silica and zirconia. Experimental data of cobalt constrained by pore size in a mesoporous silica support suggests that oxidation energetics of Co nanoparticles are nearly identical to those of bulk particles [6]. However, thermodynamic measurements of cobalt supported on zirconia revealed that low cobalt loading samples do appear to undergo partial oxidation at FTS conditions, unlike bulk cobalt and higher cobalt loading samples. Further experiments have suggested that the apparent distinction in redox properties is likely due to support interactions of cobalt oxide with the zirconia rather than an inherent difference in thermodynamics of bulk and dispersed cobalt.
Speaker’s Biography – Kevin Bakhmutsky completed his undergraduate studies at the Johns Hopkins University, obtaining a B.S. in Chemical Engineering in 2007. Kevin has since worked on his doctoral research at the University of Pennsylvania and is presently in his fourth year of study as a member of Dr. Raymond J. Gorte’s research group. Kevin’s thesis research focuses on catalysis and reaction engineering, with an emphasis on a thermodynamic approach to metal-support interactions.
Shape Selectivity Revisited: Higher Catalytic Rates in Smaller Zeolite Channels
Aditya Bhan
Department of Chemical Engineering and Materials Science
University of Minnesota
Twin Cities
Abstract — Zeolites are crystalline inorganic framework oxides with channel and pocket dimensions typically smaller than 1 nanometer. Their constrained environments are well known to select for chemical reactions via steric mechanisms, typically, by exclusion of molecules or transition states based on size. The strong effects of pore size and shape as they become commensurate with those of reactant species and the concomitant effects on the enthalpy and entropy of adsorption have also been broadly and convincingly noted. We inquire instead, what are the effects of confinement in small channels?
In this talk, I will present three examples where reactivity in small 8-membered ring pockets of H-MOR differs from that in larger 12-membered ring channels of MOR.
(i) We show that the apparent effects of proton density and of hydroxyl group environment on DME carbonylation turnover rates reflect instead the remarkable specificity of eight-membered ring zeolite channels in accelerating kinetically relevant *CH3-CO reaction steps.
(ii) In zeolite pores large enough to accommodate ethanol dimers, ethanol preferentially dehydrates via a bimolecular pathway to generate diethyl ether since the formation of ethanol dimeric species is energetically more favorable than the formation of ethanol monomers. In zeolite channels too small to accommodate ethanol dimers, ethanol is selectively dehydrated via a unimolecular reaction pathway to generate ethylene.
(iii) For isomerization reactions of n-hexane, 8-MR channels of H-MOR minimize the free energy of required carbocationic transition states, possibly via partial confinement effects that increase the entropy of the transition state at the expense of the reaction enthalpy.
These findings show that confinement in zeolite channels influences rate and selectivity of hydrocarbon reactions more fundamentally than simple considerations of size and shape.
Speaker’s Biography — Aditya Bhan received his Bachelor of Technology (B. Tech.) in Chemical Engineering from IIT Kanpur in 2000. Subsequently, he moved to West Lafayette, Indiana and joined the group of Nick Delgass at Purdue, where he developed microkinetic models to describe propane aromatization on proton- and gallium- form ZSM-5 materials for his PhD. In 2005, he moved to the University of California at Berkeley to pursue post-doctoral studies in Professor Enrique Iglesia’s group to study the kinetics, mechanism, and site requirements of dimethyl ether carbonylation. In September 2007, Dr. Bhan took up his present position as an Assistant Professor in the Department of Chemical Engineering and Materials Science at the University of Minnesota. Dr. Bhan leads a research group that focuses on the structural and mechanistic characterization of inorganic molecular sieve catalysts useful in energy conversion and petrochemical synthesis. His research at Minnesota has been recognized with the McKnight Land Grant Professor and 3M Non-tenured Faculty awards.
Hierarchical nano-manufacturing of multiscale, porous
2010 Spring Symposium
Mark A. Snyder
P.C. Rossin Assistant Professor
Department of Chemical Engineering
Lehigh University
Bethlehem, PA 18015
Abstract — Despite the promise for deriving liquid hydrocarbon fuels and high-value chemicals from renewable cellulosic feedstocks, various technological challenges have stifled the rapid commercialization of the integrated biorefinery. The efficient and selective downstream processing of cellulose derivatives (e.g., hexose, fructose, glucose, etc.) exists as a formidable processing bottleneck. Owing to properties such as breadth of operating conditions, designable chemical selectivity, and recyclability, heterogeneous catalytic routes serve as an attractive means, in lieu of biological, thermochemical, and homogeneous ones, for efficient hydrothermal processing of sugary cellulose derivatives. Yet, hydrothermal instability of current catalytic supports opens exciting opportunities for the development of next-generation catalysts capable of meeting selectivity, efficiency, and stability needs of the future biorefinery.
This talk will highlight efforts to realize hydrothermally stable inorganic materials bearing multiscale, three-dimensionally ordered pore topology and tunable surface functionality. Specifically, it will focus on a hierarchical nanotemplating approach in which pre-formed inorganic nanoparticles are assembled into ordered colloidal crystal structures and employed as hard, sacrificial templates for both direct and indirect replica formation of various hydrothermally stable porous materials (e.g., carbon, titania, zeolite). The work is predicated upon the hypothesis that hard inorganic templates help resist pore collapse during structural coarsening or confined growth of inorganic replica materials, and that decoupling template formation and replication allows for precise and versatile engineering of the template, and thus the replica pore topology.
This talk will focus on various stages of hierarchical materials assembly, beginning with techniques for controlled synthesis of primary inorganic nanoparticle building units with nanometer resolution, and encompassing descriptions of their assembly into ordered porous structures, templating of higher-order porous materials, and realization of multiscale (e.g., micro-/mesoporous) porous substrates. Examples of materials that will be discussed include mono- and multi-layer colloidal crystal films, three-dimensionally ordered mesoporous (3DOm) carbon and titania replica particles and thin films, size-tunable, uniformly shaped zeolitic (i.e., silicalilte-1) nanocrystals, and 3DOm-imprinted single crystal zeolite particles. The resulting tunable porous materials hold exciting implications for applications ranging from catalysis to molecular separations, and simultaneous reaction-separations technologies.
Speaker’s Biography — Mark A. Snyder obtained his B.S in Chemical Engineering with highest honors from Lehigh University in 2000, and his Ph.D. in Chemical Engineering from the University of Delaware in 2006. His doctoral research on multiscale modeling of molecular transport in polycrystalline zeolite membranes was recognized with an American Institute of Chemical Engineers (AIChE) Graduate Research Award in 2005. During his doctoral work, he was also awarded the T.W. Fraser and Shirley Russell Teaching Fellowship (2004), the Robert L. Pigford Teaching Assistant Award (2003), and the Robert L. Pigford Graduate Fellowship (2000). Snyder carried out post-doctoral research in the Department of Chemical Engineering and Materials Science at the University of Minnesota from 2006–2008, investigating the benign synthesis of metal oxide nanoparticles and their assembly into mono- to multi-layer porous thin films, permselective encapsulation of living cells towards novel therapeutics, and formation of replica porous structures. Snyder joined Lehigh University’s Department of Chemical Engineering in August 2008 as an Assistant Professor, and was awarded a P.C. Rossin Assistant Professorship in June 2009, a position that he will hold through 2011. At Lehigh, Snyder’s Porous and Functionalized Nanomaterials Lab focuses on the rational design and engineering of functionalized inorganic nanoparticles and porous materials primarily for catalysis, membrane-based separations, and integrated reaction-separation technologies spanning applications in biofuels, renewable chemicals, dye-sensitized solar cells, and carbon capture.
Environmental Catalysis from First Principles
2010 Spring Symposium
Dr. William F. Schneider
Professor, Department of Chemical and Biomolecular Engineering
Concurrent Professor, Department of Chemistry and Biochemistry
University of Notre Dame
Abstract — Heterogeneous catalysis enabled a revolution in the 20th century in terms of mankind’s ability to turn mother nature’s materials into useful products for society. In most cases, these applications have preceded rather than followed detailed understanding of catalytic materials and mechanisms. In order to meet the increasing demands of energy sustainability and environmental protection, catalysis science and application in the 21st century has to be driven by basic insights into how materials function and how they can be improved. The advent of first-principles simulations based on density functional theory (DFT), which are able to reliably simulate chemical structures and reactions at the molecular scale, has been instrumental in the recent renaissance in heterogeneous catalysis research. In this talk, I will illustrate the capabilities and challenges of applying these simulation tools in the context of the catalytic chemistry of nitrogen oxides (NOx). NOx is an unwanted by-product of combustion and is particularly difficult to remove from lean combustion sources, such as diesel engines. NOx also has rather complex chemistry that presents special challenges to simulation. I will describe some of our successes in understanding NOx chemistry from first-principles, with a particular emphasis on recent work to capture the essential features of the beguiling simple catalytic oxidation of NO to NO2 in molecular models, to reconcile these models with experimental results, and to use these insights to guide the selection of new and improved catalysts.
Speaker’s Biography — Bill Schneider’s expertise is in chemical applications of density functional theory (DFT) simulations. He began his professional career in the Ford Motor Company Research Laboratory working on a variety of problems related to the environmental impacts of automobile emissions. There he developed an interest in the catalytic chemistry of NOx for diesel emissions control, and he has published extensively on the chemistry and mechanisms of NOx decomposition, selective catalytic reduction, trapping, and oxidation catalysis. In 2004 he joined the Chemical and Biomolecular Engineering faculty at the University of Notre Dame as a tenured Associate Professor. At Notre Dame he has continued his research into the theory and molecular simulation of heterogeneous catalysis, with particular emphasis on reaction environment effects on catalytic materials and their implications for mechanism and reactivity. He has co-authored more than 90 papers and book chapters.
Alternative Feedstocks for Olefin Production: What Role will Ethanol Play?
2010 Spring Symposium
Mark Stewart
Research Scientist
Hydrocarbons & Energy and Alternative Feedstocks
The Dow Chemical Company
Abstract — Technology development and market forces are converging to portend the unthinkable: viable options for olefin production without a steam cracker. The Alternative Feedstock Program at Dow Chemical is implementing routes to olefin derivatives that would have been unthinkable a decade ago. This talk will describe these efforts and, in particular, highlight the emergence of bio-based polyethylene made by catalytic dehydration of ethanol to form ethylene. Next generation bioethanol options are described. The extinction of steam crackers is not imminent, but new technologies are finding their place. New alcohol production brings both vibrancy and uncertainty to olefin production.
Speaker’s Biography — Mark began his career with Dow in 1998 working in the Dow’s Central Research laboratories in Reaction Engineering on a variety of programs ranging from traditional semi-batch polyol reactors to modeling polyurethane reactions on straw in the production of wheat particleboard. In 2002 he moved to Hydrocarbons Research for the support of Styrene Plants, during which time he worked on several projects receiving Tech Center Awards valued in total over $60MM and integrated the technical reactor models into the commercial cost models to optimize overall production. In 2006 Mark transitioned to olefins research where he is currently working on the introduction of new technologies into traditional steam crackers and the development of alternative feedstocks for olefins production. During this time he worked closely in Dow’s effort in Brazil for the conversion of ethanol to polyethylene.
Mark earned his bachelor’s degree in Chemical Engineering from the University of Washington in 1997, his Master’s in Chemical Engineering Practice from MIT in 1998, and his Master’s in Business Administration from the University of Texas in 2008.