2008 Spring Symposium
Luis Bollmann, Joshua L. Ratts, W. Damion Williams, Jorge Pazmino,Jeffrey T. Miller1, W. Nicholas Delgass, Fabio H. Ribeiro
School of Chemical Engineering
Purdue University
480 Stadium Mall Drive
West Lafayette, IN 47907–2100
1BP Research Center
E-1F, 150 W.Warrenville Rd.
Naperville, IL 60563
Abstract — We are attempting to synthesize a catalyst for the WGS reaction that has the highturnover rate (TOR) of the Cu-based system and the capability typical of noble metalsystems to recover from operational upsets. The kinetic measurements were carried outat 300 °C, 1 bar, 6.8% CO, 22% H2O, 8.5% CO2, 37.3% H2, and balance Argon. As areference, the TOR for a Cu based catalyst at these conditions was about 2 s-1. Westudied catalysts based on Pd and Pt. For Pt on alumina, particle size (2–15 nm) causedno change in the TOR, which was about 1 s-1 for Pt on CeO2, TiO2, and ZrO2 supports,implying that these supports do not influence the reactivity.
However, catalysts supportedon silica and alumina showed a TOR about 10 times lower than those on these threesupports. The addition of, for example, Mo, Fe, and Zn to Pd and Pt catalysts on aluminasignificantly increased the rate (up to a factor of 100), but only up to the rate on the noninteractingsupports. The rates of Pd and Pt catalysts supported on the non-interactingsupports CeO2, TiO2, and ZrO2 could not be further increased by any of these additives.For a series of Pd-Zn catalysts ranging from 2 to 19 wt% Zn on Al2O3, it was observed byEXAFS and DRIFTS of CO that Pd alloyed with Zn, and that the alloy exhibited anincreased TOR of up to 20 times as compared to Pd on Al2O3. The presence of zincaluminate was also observed. The addition of 2 wt% Zn to Pd catalysts supported onTiO2, CeO2 and ZrO2 did not enhance the WGS rate, although alloying was verified byEXAFS and DRIFTS of CO. The TORs of Pd on these three supports were as high as theTOR on the best PdZn on alumina. One explanation of the results is that Zn forms analuminate and prevents a deleterious interaction between Pd and alumina. Zinc is thusnot a true promoter for WGS, although it decreased the undesirable methanation reactionto below detection limits. While we have found ways to mitigate the deleterious effectsof alumina and silica on the WGS rate, we have not yet found a promoter that willincrease the TOR significantly for Pd or Pt on non-interacting supports.
Speaker’s BioBiography — Dr. Ribeiro is Professor at the School of Chemical Engineering, PurdueUniversity. His research interest is in kinetics of heterogeneous catalytic processes.Before starting on academia, Dr. Ribeiro has worked in industry and in research usingmodel catalysts and surface science techniques.