The Development of Nano-Composite Electrodes for Natural Gas- Assisted Steam Electrolysis for Hydrogen Production

2008 Spring Symposium

 
Ray­mond J. Gorte
Chem­i­cal & Bio­mol­e­c­u­lar Engi­neer­ing
Uni­ver­si­ty of Penn­syl­va­nia
Philadel­phia, PA


Abstract — Elec­trodes are being devel­oped for Sol­id Oxide Elec­trolyz­ers (SOE), espe­cial­lythose that could be used for Nat­ur­al-Gas Assist­ed Steam Elec­trol­y­sis (NGASE). NGASErequires elec­trodes that exhib­it sta­ble per­for­mance in dry methane, with lowover­po­ten­tials, and allow oper­a­tion at high tem­per­a­tures. A vari­ety of nov­el air and fuel­elec­trodes have been devel­oped and test­ed for SOE and NGASE devices.

In all cas­es, the­elec­trodes are made by addi­tion of the active, elec­trode com­po­nents into porous yttri­asta­bi­lizedzir­co­nia (YSZ) lay­ers that had been pre-sin­tered with the YSZ elec­trolyte. Air­elec­trodes based on Sr-doped LaFeO3 (LSF) have been shown to exhib­it supe­ri­or­per­for­mance to more tra­di­tion­al LSM-based elec­trodes but can deac­ti­vate after long time­sor high tem­per­a­tures, appar­ent­ly due to sin­ter­ing of the LSF. Cu-based elec­trodes were­found to exhib­it poor ther­mal sta­bil­i­ty above 1073 K due to sin­ter­ing of Cu, but Cu-Coelec­trodes pre­pared by Co elec­trode­po­si­tion onto the Cu com­pos­ite had sig­nif­i­cant­ly­im­proved per­for­mance. It was shown that a Cu mono­lay­er forms at the Co sur­face after­heat­ing in H2 due to free-ener­gy con­sid­er­a­tions, so that the Cu-Co elec­trodes exhib­it thether­mal sta­bil­i­ty of Co and the chem­i­cal sta­bil­i­ty of Cu. Final­ly, a nov­el, all-ceram­ic­elec­trode was devel­oped for use in fuel envi­ron­ments. The ceram­ic elec­trode con­sists of athin func­tion­al lay­er opti­mized for cat­alyt­ic activ­i­ty with a thick­er con­duc­tion lay­er.

Speaker’s Biog­ra­phy — Dr. Gorte is the Rus­sell Pearce and Eliz­a­beth Crim­i­an Heuer Pro­fes­so­rof Chem­i­cal & Bio­mol­e­c­u­lar Engi­neer­ing, with a sec­ondary appoint­ment in Mate­ri­als­S­cience & Engi­neer­ing, at Uni­ver­si­ty of Penn­syl­va­nia. His cur­rent research inter­ests arein ceria-based cat­a­lysts and sol­id-oxide fuel cells.